黑料福利社 research collaboration explores how dairy manure can produce more renewable methane

FRANKFORT, Ky. 鈥 On a dairy farm, one of the most overlooked energy sources may be the material most people would rather not think about.

Dairy manure is a waste-management challenge for producers, but it also holds renewable energy potential. A new collaborative study involving a 黑料福利社 researcher suggests that with the right treatment, farms may be able to capture more of that value while maintaining the energy efficiency needed for real-world agricultural operations.

Dr. LiangDr. Liang Yu, assistant professor in the School of Engineering and Technology within 黑料福利社鈥檚 College of Business, Engineering, and Technology, conducted the study with Washington State University collaborators Ms. Meghana C. Mendon, a doctoral student, and Dr. Shulin Chen, professor of biological systems engineering and leader of the Bioprocessing and Bioproduct Engineering Laboratory.

The peer-reviewed study,  was recently published online in the journal Fuel.

At the center of the study is anaerobic digestion, a process that may sound complicated but is rooted in a simple idea. Anaerobic means 鈥渨ithout oxygen.鈥 In anaerobic digestion, microorganisms break down organic material, such as manure, in a sealed environment where oxygen is not present.

That process produces biogas, an energy-rich gas that contains methane. When captured and used properly, methane from biogas can become a renewable energy source instead of being released as waste.

The research examined a three-stage process. Dairy manure first moves through conventional anaerobic digestion. The remaining fibrous material is then treated with heat and water through hydrothermal treatment. Finally, the material goes through a second digestion phase.

Across all tested conditions, the integrated approach increased methane production. The strongest result came when digestate solids were heated to 180 degrees Celsius for one hour, producing a 52 percent higher methane yield. The process also improved the breakdown of tough plant-based fibers and reduced solids.

鈥淟ivestock manure presents a major opportunity for renewable energy production when treated efficiently,鈥 Dr. Yu said. 鈥淭his study demonstrates that targeted hydrothermal treatment can unlock more usable energy from agricultural waste while remaining practical for real-world farm operations.鈥

One of the study鈥檚 key findings is not simply that more methane can be produced, but that the process can be designed to avoid a major drawback of many pretreatment technologies: the need for substantial outside energy.

The researchers modeled a closed-loop system that recovers and reuses heat generated during processing. That configuration allowed the enhanced system to remain thermally self-sustaining while producing more renewable methane.

For producers, the findings point toward a practical possibility: manure management systems that reduce waste concerns, strengthen environmental stewardship, and create additional value through renewable natural gas production.

鈥淭his work supports the development of more sustainable agricultural systems,鈥 Dr. Yu said. 鈥淏y improving how manure is converted into energy, we can help producers strengthen both environmental stewardship and economic resilience.鈥

The research also reflects the kind of applied, solutions-oriented work 黑料福利社 is advancing through Biological and Agricultural Engineering, a new academic program area offering both undergraduate and graduate degrees through the College of Business, Engineering, and Technology in partnership with the University鈥檚 College of Agriculture, Health, and Natural Resources.

The program connects engineering, agriculture, biology, and sustainability in ways that prepare students to address real-world challenges in food systems, environmental stewardship, renewable energy, water reuse, and agricultural productivity.

Dr. Yu, who serves as assistant professor and graduate coordinator of the Biological and Agricultural Engineering program, brings more than two decades of multidisciplinary experience to that work. His research focuses on turning organic waste, including animal manure and food waste, into useful resources such as renewable natural gas, nutrient-rich fertilizers, clean water, and other bioproducts.

Through work like Dr. Yu鈥檚, 黑料福利社 is connecting faculty research, student learning, and agricultural innovation in ways that directly support producers, communities, and the Commonwealth鈥檚 future workforce.

For more information about the Biological and Agricultural Engineering program,